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How Leather Garments ARE MADE?
OUR COMMITMENTS TO QUALITY
At Rider Gears, we have tailored our products to our vision by offering the best quality durable leather goods in a variety of styles.. Rider Gears aim is to provide high-quality products to its customers to ensure perfection, measurement, and style. Our leather garments undergoes with dedicated professional teams and departments. Here is the complete process.
HOW LEATHER PRODUCTS ARE MADE?
Our primary concern is to deliver quality leather garments that offer perfection, natural fit, and style. Each order undergoes through various production departments before arriving at the door-step of our customer.It is important for our customers to know how this is all done, what type of hides we use, how we make, process and ship leather garments around the world.
SELECTION OF LEATHER:
All of our garments are crafted with obsessive attention to detail and sorted accordingly. Our leather garments are 100% hand-made by experts at our warehouse and use sheep leather, cow leather and kangaroo leather as a primary resource for creating leather garments .
It is one of the softest, natural and skin-friendly selections utilized today for creating comfortable leather products. We also use cowhide for creating rugs and other product.
SOURCING RAW MATERIALS:
Common skins include kangaroo skin, deerskin, sheepskin, and cowhide.
leather are used to make Motorbike suits, leather jackets, leather vests, leather gloves, and other leather accessories. As soon as the skin is removed from the animal at the meat processing plant, it is refrigerated, salted, or packed in barrels of brine. It is then sent to the tannery where the skins undergo a series of processes designed to preserve and soften the hides. The work performed at the tannery is of utmost importance to insure that the resulting garment is of high quality.
Sewing materials such as thread, lining, seam tape, buttons , snaps, and zippers are generally purchased from outside vendors and stored in the garment factory.
It is important for our customers to know how this is all done, what type of hides we use, how we make, process and ship leather garments around the world.
TRIMMING AND CLEANING:
The skins are trimmed and sorted according to size, weight, and thickness. It is necessary to remove any remaining proteins that could stimulate the growth of bacteria. To this end, the skins are soaked in revolving drums filled with water, bactericides, and detergents. Hair is removed with the application of chemical sprays or lime solutions. A scudding machine fitted with dull blades scrapes off any excess hair.
Another round of washing (de-liming) removes these chemicals before the hides are soaked in an acid solution and then bated, an enzyme treatment to further remove the skins’ collagens. Finally, the hides are pickled with salt and sulfuric acid.
TANNING PROCESS:
Our experts use fast tanning and proper cleaning solutions to ensure the hides usable for garments production. Different methods and equipment’s are utilized for this purpose to remove impurities, hairs, fat, and proteins that grows bacteria.
Speaking of tanners, let’s go through the tanning system of leather that is linked to the overall process of how leather is made. First off, hides and skins are sent to a tannery which is the place where tanning (a process of treating hides and skins of animals to produce leather) is carried out.
Tanning hide into leather involves, for the most part, a process that permanently alters the protein structure of hide or skin as mentioned above, making it durable and less if not totally unlikely of decomposition. Also, in some cases giving it another color.
WASHING AND DRYING:
After the skins have been tanned, they are washed once again and wrung out thoroughly. Then the skins are passed under a band knife, which cuts the skins to a uniform thickness, and placed on conveyer belts which carry them to drying tunnels. Usually, the skins are stretched on frames to prevent shrinkage during the drying stage. To combat the stiffness that drying produces, the hides are sprayed with water and soap and allowed to hang for a period of time.
After the skins have been conditioned, they are placed in machines designed to rhythmically manipulate the leather so that the fibers are further loosened and made more flexible. In the final drying period, the hides are hung in vacuum-drying cabinets.
When the skins are thoroughly dried, they are buffed with revolving steel cylinders covered with abrasive paper. Suede finishes are produced by passing the hides under high-speed emery wheels. At this point, glazes, dyes, and lacquers are applied. The skins are now ready to be sent to the garment factory.
PRODUCT DESIGN PROCESS:
The development of high-speed sewing machinery changed the face of traditional sewing factories where one person may have worked on a single garment from start to finish. Because leather garments are considered luxury items, hand-construction by highly skilled artisans is still sought by many consumers. However, the following steps are those used in factory mass production.
Garment manufacturers typically employ designers to create patterns from which the clothing is made. Computerized machines grade the designs according to government anthropometric tables which assign sizes based on body height and weight. The computer then produces patterns in a range of sizes from the original design.
STITCHING PROCESS:
This is the stage where designing, cutting and assembling takes place. The leather products are first designed and then the finished products are produced according to the assigned size and color by skilled professionals using tools and machinery.
Cutting and Sewing:
The goal is to create a product that you can proudly wear for many years without losing its stitching. Experts at warehouses collect pieces of leather that are needed for the outside and inside pattern of the product. Once collected, each piece is cut out and sewed accordingly for sleeves, front and back area.
Product Pattern:
A well-designed product is very important for us. To ensure the best results, different elements of designs, appropriate computerized tools and techniques are used based on the style the customer wants.
Lining Attachment:
The lining makes the products more comfortable, which is why we add only the softest and skin-friendly viscose inside. As a result, the product becomes warmer and feels natural to the body.
QUALITY CHECK PROCESS:
We perform multiple inspections to ensure that the product will live up to your expectations for a long time. To achieve quality standards, our inspection team checks the following before shipping.
The product is designed in the same way as the product image.
Made according to selected variations, colors and sizes.
The stitching is done correctly.
Defect detection.
Proper finishing (cuffs, collars, buttons, zippers, pockets, etc.).
PACKAGING AND DELIVERY PROCESS:
Our experts perform a final quality check to ensure the product is 100% complete and ready to ship. After that, the product is well wrapped in a special bag to maintain stability and protection from freight damage.
Our primary courier services are DHL and FedEx, widely known for fast and secure shipment. After handing the parcel to the courier, you will receive a code to track status of your order.
We are always looking forward to serve you more and striving to make sure our delightful customers are happy.
